How to Navigate COGS Increases in 2025: Strategies for Skincare Manufacturers

How to Navigate COGS Increases in 2025: Strategies for Skincare Manufacturers

Rising costs in 2025 can feel overwhelming, but you don’t have to face them alone. As a skincare manufacturer, you can still protect your profits without lowering quality. With the right strategies, you can navigate COGS effectively. Let’s dive into the best ways to stay profitable in a changing market!


To manage COGS increases in 2025, skincare manufacturers can negotiate better supplier deals, optimize packaging, buy raw materials in bulk, streamline production & adjust pricing smartly. Exploring alternative ingredients can also help reduce costs without lowering product quality.


Want to keep your skincare brand profitable without cutting corners? In this guide, I’ll break down practical strategies to manage rising costs while maintaining quality and customer trust. Read on to know more!


What’s Driving the Cost Increase?


Several factors are pushing up costs for skincare manufacturers in 2025. Learn how to find private label skincare manufacturers in 9 steps here. One major reason is the rising price of raw materials. Natural ingredients, essential oils, and active compounds are in high demand, making them more expensive. Climate changes and supply chain disruptions have also reduced availability, driving prices even higher.

Packaging costs are another big issue. Due to global supply shortages and higher production costs, the price of glass, plastic, and eco-friendly materials has increased. Your brand may feel this impact even more if it uses premium or sustainable packaging.


Labor costs are rising, too. Skilled workers in manufacturing, quality control, and logistics now demand higher wages, adding to overall production expenses. Plus, energy costs—like electricity and fuel - have surged, making running factories and transporting goods more expensive.


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Lastly, global shipping and logistics have become unpredictable. Higher fuel prices, supply chain delays, and increased import/export fees all contribute to rising costs. As a result, skincare brands must find smart ways to manage expenses while maintaining product quality.

How Rising Costs Impact Skincare Manufacturers

Running a skincare business is already challenging, and rising costs in 2025 make it even tougher. When the price of raw materials, packaging, and production goes up, your profit margins shrink. This means you either have to raise prices, find ways to cut costs or risk losing profits.


Higher costs can also affect product quality. If you switch to cheaper ingredients or packaging to save money, customers might notice—which can hurt your brand’s reputation. Watch the secret to launching your private label beauty brand here. At the same time, increasing prices too much could push customers toward more affordable competitors.


Skincare manufacturers also face supply chain delays and unpredictable price changes, making it harder to plan production. If you don’t adapt quickly, you might end up with stock shortages, slower deliveries, or excess inventory that ties up your money. That’s why it’s crucial to have a smart strategy. By managing costs wisely, negotiating better deals, and optimizing production, you can stay profitable while keeping customers happy.

Role of Packaging in Cost Management

Packaging plays a big role in a skincare brand’s costs, and rising material prices make it even more important to manage wisely. The type of packaging you choose—glass, plastic, or eco-friendly alternatives—affects both production and shipping costs. For example, glass looks premium but is heavier, increasing transportation expenses.


To cut costs without sacrificing quality, many brands are switching to lightweight, recyclable, or refillable packaging. These options reduce material expenses and appeal to eco-conscious customers. Bulk ordering packaging materials can also help lower per-unit costs, ensuring better profit margins.


Another smart strategy is optimizing packaging design. Reducing unnecessary layers, using compact sizes, and choosing simpler shapes can save money on both materials and shipping. Brands that embrace minimalist, functional designs cut costs and align with the growing demand for sustainable beauty products.

Importance of Automation in Cost Control

Automation is a game-changer for skincare manufacturers looking to cut costs without lowering quality. By using machines and software to handle tasks, businesses can save money, reduce waste, and improve efficiency. One major benefit is lower labor costs. Automated systems can handle repetitive tasks like mixing ingredients, filling bottles, and labeling products—reducing the need for extra workers. This speeds up production and minimizes human errors that could lead to wasted materials.


Automation also helps track inventory in real-time. With digital systems, you can monitor stock levels, avoid over-ordering, and reduce waste from expired ingredients. This means less money is tied up in unused products. Explore best practices for skincare products in detail here.


Another advantage is consistent quality. Machines follow exact measurements and processes, ensuring every batch meets the same high standard. This reduces the risk of defective products, saving both time and resources.


Finally, automated customer service tools—like AI chatbots and order management systems—can improve efficiency while reducing the need for extra staff. This helps skincare brands provide better service without increasing costs.


How to Adjust Pricing Without Losing Customers


Raising prices can be tricky - if you go too high, you risk losing customers. However, with rising costs in 2025, adjusting pricing wisely is essential to stay profitable. Here’s how you can do it without driving customers away:

  • Instead of a sudden jump, raise prices in small steps. This makes it easier for customers to adjust and keeps them loyal to your brand.

  • Show customers why your products are worth the price. Emphasize high-quality ingredients, skin benefits, and any improvements in formulation or packaging.

  • If customers hesitate to buy a full-size product at a higher price, offer smaller, more affordable options to keep them engaged.

  • Reward repeat customers with exclusive deals or discounts on their next purchase. This keeps them coming back, even with higher prices.

  • If necessary, be honest about why prices are increasing. Customers appreciate transparency and are more likely to stay loyal if they understand the reason behind the change.


By using this, you can adjust pricing while keeping your customers happy and making your business profitable.

Smart Inventory Planning to Reduce Waste


Managing inventory wisely is one of the best ways for skincare manufacturers to cut costs and reduce waste. If you buy too much, products and ingredients may expire before they’re used. If you buy too little, you risk running out of stock and delaying orders. Smart inventory planning helps you find the right balance. One key strategy is real-time tracking. Using digital tools to monitor stock levels helps you know exactly what’s available and when to reorder. This prevents overbuying and ensures nothing goes to waste.


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Another tip is first in, first out (FIFO). This means using older ingredients and products before newer ones. It’s a simple way to avoid spoilage, especially for natural skincare products with a shorter shelf life. Buying in bulk can save money, but only if done wisely. Analyze sales trends to predict demand accurately so you’re not left with excess stock. Adjust orders based on past sales data for seasonal products to avoid overproduction.


Finally, work closely with suppliers. Flexible ordering options, smaller batch purchases, and just-in-time delivery can help you keep inventory fresh without overstocking.

Effective Supplier Negotiation

Strong supplier relationships can help skincare manufacturers lower costs, improve quality, and ensure a steady supply of materials. Negotiating effectively with suppliers is key to managing rising costs in 2025.


First, do your research. Before discussing prices, compare multiple suppliers to understand market rates. Knowing what others charge gives you leverage to negotiate better deals. Second, buy in bulk when possible. Suppliers often offer discounts for larger orders, which can reduce costs per unit. However, make sure you can store and use the materials before they expire. 


Third, ask for flexible payment terms. Instead of paying everything upfront, try to negotiate longer payment periods or installment options. This improves cash flow and keeps your business running smoothly. Fourth, build long-term relationships. Suppliers value loyal customers and may offer better prices, priority access to materials, or special deals for repeat buyers. Treat them as partners, not just vendors.


Lastly, consider alternative suppliers. If a current supplier won’t budge on pricing, look for other reliable options. Sometimes, switching to a different supplier can save money without affecting product quality.  Learn where to find quality and affordability in details here.

Strategies for Skincare Manufacturers



With rising costs in 2025, skincare manufacturers need smart strategies to stay profitable without compromising quality. Here are the best ways to manage costs while keeping your brand strong:


  • Source Cost-Effective Ingredients – Work with multiple suppliers to compare prices and find high-quality, affordable alternatives. Consider local sourcing to cut shipping costs.


  • Buy in Bulk – Purchasing raw materials and packaging in larger quantities can lower costs per unit. Just be mindful of storage and shelf life.


  • Optimize Production Efficiency – Reduce waste by streamlining manufacturing processes. Invest in automation where possible to cut labor costs and improve consistency. Watch full details on sustainability here.


  • Sustainable Packaging Choices – Lightweight, recyclable, or refillable packaging lowers costs and appeals to eco-conscious consumers.


  • Explore Alternative Formulations – Reformulating products with effective but lower-cost ingredients can help maintain quality while reducing expenses.


  • Leverage Technology – Use digital tools for inventory tracking, sales forecasting, and customer insights to minimize waste and improve decision-making.


  • Smart Pricing Strategies – Gradually adjust prices, create value bundles, and introduce loyalty programs to keep customers engaged.


  • Strong Supplier Negotiation – Build long-term relationships with suppliers to secure better pricing, payment terms, and exclusive deals.


By using these strategies, skincare manufacturers can navigate rising costs while maintaining product quality, customer trust, and business growth.


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Conclusion

Navigating rising costs in 2025 may seem challenging, but skincare manufacturers can stay profitable while maintaining quality with the right strategies. Businesses can effectively manage COGS without compromising customer trust by optimizing supplier deals, improving packaging choices, automating production, and adjusting pricing wisely. Smart inventory planning and sustainable practices further help reduce waste and ensure efficiency.


Our CEO understands these challenges and continuously adapts to market shifts to provide high-quality skincare solutions at competitive prices. We prioritize innovation, cost efficiency, and premium formulations, ensuring that our partners receive the best products without cutting corners. By embracing strategic cost management, skincare brands can not only survive but thrive in this evolving industry.

 

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